"MiG" between past and
future.
Publishing House "Restart",
2002
Authors:
L.N. Grigoriev,
V.G. Drobyshevsky,
V.P. Knyazyuk,
P.M. Korolev,
E.S. Korovin,
N.D. Levadny,
E.I. Podrepny,
V.S. Sandovich,
V.A. Usatiy,
G.A. Heifetz,
A.S. Shkolnik.
History of the Gorky
aircraft plant named after S. Ordzhonikidze, and now the open joint
stock company "Nizhny Novgorod Aircraft Building Plant" Sokol "(JSC"
NAZ "Sokol") - is, above all, the story of a fighter aircraft of our
country.
In the 30 goals, Soviet
Russia began to implement the country's industrialization plan,
adopted in December 1927 goal. Under
the plan, and resolution of the Council of Labor and Defense have
laid plant number 21, which was to become not only the "...
significant of all existing aircraft factories in the Soviet Union,
but also one of the largest aircraft manufacturing units of foreign
factories".
Since then, it took 70
years. Over the years the
company has become a powerful scientific-industrial complex, which
is one of the leaders of the domestic aviation industry. The
name of our factory and products produced by them are well known not
only in Russia but also far abroad.Over the years the plant was
producing serial and experimental aircraft, developed by the Design
Bureau Polikarpov, SA Lavochkin,
AI Mikoyan, AS Yakovlev,
V. Myasishchev. Come
a long way to develop mass production of fighters, ranging from wood
construction and finishing of steel welded aircraft capable of
flying faster than sound almost tripled. From
1932 to 2002-th years the plant produced 43,557 aircraft, of which
13 395 grade of "MiG".
Since the early 90s
produced by the technique regularly demonstrated at international
air show.We have much to be proud of: it's MiG-31 MiG-29UB, upgraded
MiG-21, which are now experiencing a revival. In
a conversion program for the plant includes a number of interesting
engineering developments. The
manufacture of such aircraft as the M-101T "Gzhel", "Dingo",
launches on a dynamic air cushion "Volga-2" hydrofoil "Falcon", as
well as a number of other models of equipment.
Plant in conjunction
with the general aviation technology developers involved in the
creation of promising experimental samples, both civilian and
military purposes. The
company was involved in international cooperation with foreign
partners for the production of aviation equipment. At
JSC "NAZ" Sokol "was created and successfully operates a quality
management system, KANARSPI, created and implemented at the plant in
60 years and improved in accordance with international standards
ISO-9000. The plant has a
license to manufacture, repair, warranty and maintenance supervision
of aircraft, components for the development of aviation and space
technology, as well as a certificate of conformity of quality system
ISO-9002 from the military register. International
certificates of conformity of quality system of " TUF
SEPT ",
by" AERMAKKI "(Italy), the Russian River Register Certificate of
Recognition as a manufacturer of factory ships.
Today the staff consists
of highly educated and highly skilled professionals who are ready to
create aircraft technology XXI century.
FLAGSHIP Aircraft VOLGA
Nizhny Novgorod,
according to the Laurentian Chronicle, founded in 1221. History
of the Nizhny Novgorod region is extremely closely linked with the
history of domestic aviation was born here Pyotr Nesterov, Valery
Chkalov, a former chief pilot Gorky aircraft plant, Air Chief
Marshal Alexander E. Golovanov, commander of the Air Assault Hero of
the Soviet Union Vasily G. Ryazanov, known pilot twice Hero of the
Soviet Union, Arseny V. Vorozheikin, shot down during World War 52
enemy planes. Our city
was born and worked as a creator WIG Rostislav E. Alekseev, which
works with the bureau cooperates with the end of the 50s.
The plant has a
production co-operation with companies of aviation Profile: NGO "Hydromash",
JSC "exchanger", JSC "Pavlovsky Engineering Plant" Sunrise ",
Arzamas Instrument Plant, and others, located in our area.
The history of our plant
began with October 21, 1929 goals, the Council of Labour and Defence
of the USSR adopted a resolution on the construction in Nizhniy
Novgorod Aviation Plant, received number 21. The
election in Nizhny Novgorod place to build the largest aviation
company was due to the strategic benefits of its geographical
location, as well as opportunities to ensure a relatively rapid new
plant personnel.
Construction of the
plant was officially launched May 2, 1930 half goals by A. M.
Muratov.Construction took place in difficult conditions, the work
had been boosted to the limit in connection with the adoption of the
State Mobilization Plan "C-30", which obliges the company to send
into operation on 1 July 1931. Accelerated
construction required enormous effort. But
the problem was solved.
Further experience in
building the plant number 21 used in the construction of other
aviation industry of the country.
The plant was designed
to head the production of two thousand aircraft in peacetime. Proposed
the construction of aircraft: single fighter-3, F-5 reconnaissance
and passenger K-5 had a mixed structure with a predominance of wood
in it, a partial application of steel and aluminum.According to the
schedule of construction and financing has got first priority was
the building of all procurement and training workshops. The
second stage included assembly plants, airport facilities, support
and service buildings.
May 4, 1930 in a festive
atmosphere laid the groundwork for the main production building.
Simultaneously with the
construction of the plant approved a program of building of the
camp.
For the preparation of
highly skilled workers organized office for training. In
1930-1931 the training of qualified workers in the leading
professions, engineering and technical staff was conducted in the
aircraft factories of Moscow.
March 7, 1931 issued a
decree of the All-Union Aviation Association (HRW) on the
establishment of the Moscow branch of the drafting and design
department of plant number 21, is being built in Nizhny Novgorod. The
first chief of the department designated K. Wiegand. Nizhny
Novgorod designers, acquiring skills in designing KB DP Grigorovich
and Polikarpov, SA Kochergina, develop drawings of aircraft and
CI-3-5, interned at TsAGI led by AN Tupolev.
In 1931
came the first factory team specialists. Among
them, a group of college graduates of the Nizhny Novgorod CAF: Y.
Sorokin, VI Kolosov, V. Kutyanin, N. Potekhin, V. Ilyin and B. Il.By
the start of the plant in January 1932 his team joined another group
of G. Milovidova, E. Maraeva, V. Pylina, I. Rosenberg, M. and L.
Goryainova Martemyanovo. In
the summer of 1932 came and the third group of graduates: B.
Myurisep, B. Protopopov, P. Ivankin, Lezin, A. Kovalev, S. Kalyshev,
A. Yashkov and others.
In the early years of
the factory workers helped develop aviation technologies by foreign
experts.
In February 1932, was
commissioned the first phase of the enterprise: woodworking, tool,
copper and duralumin, mechanical, plumbing and repair shop, drier
air timber. Plant number
21 was named Secretary of the CEC of the USSR Yenukidze.
In April 1932, drafting
and design department of the plant was transferred from Moscow to
Nizhny Novgorod, and in August, drawing and design department headed
by an engineer YTShatalov. During
1932 - 1933 formed efficient collective goals, which was the
beginning of 1933rd of 21 designer and draftsman.
Plant number 21, in
fact, became the first in the aviation industry, specializing in the
production of narrow-purpose aircraft, namely the fighters. The
first plane is running in production at the factory, became a
fighter-5 Polikarpov design, which was built serially in 1932-1934. In
the production of the fighter duty steel plant performance design
improvements, the modernization of aircraft and training of new
types of machines. For
three years the company issued a 661-5 aircraft, which accounted for
82.3% of the total issued in the country this type of fighters. Group
of factory engineers with the participation of IF Florov
and AA Borovkov in 1935
created a single version of I-5, were designated as UTI-1. Production
of the aircraft was carried out floor by B. V. Kupriyanov.
From the earliest days
of the company to use industrial waste organized production of
consumer goods and civilian products. They
were and primusnye
keys, mechanical planers, stools and other items.
In 1933, a goal the
collective drafting and engineering department received its first
major experience in development work in the alteration of high-speed
passenger aircraft HAI-1, developed by Professor IG Neman, a
military version of the HAI-1 BB. In
fact, the designers of the plant co-sponsored Kharkiv KB in creating
this machine. In the
spring of 1934 by order of the People's Commissariat of the
documentation, tooling, parts and assemblies touched a six-HAI-1 BB
transferred to the Kiev aircraft plant. Although
the aircraft commercially in Gorky will not be built, but the
experience gained by the designers used in refining and modification
of I-16 fighter, development of which began in April 1934.
In 1934 the school was
organized by trade schools to proper training of workers for the
plant. An important
development was the creation of flight and group Osoaviahima.
For the successful
completion of the plant start-up period and a production plan
over-fulfillment of the decision of the Central Union of 05.01.1934,
a group of factory workers was presented to the government awards.
In 1935, half the
leadership of plant director Yevgeny Ivanovich Miroshnikova began
developing new
high-speed fighter-16. The
first samples were tested-16 chief pilot plant VPTchkalov. In
the tests the aircraft was also attended by the pilots of the plant
T. S. Zhukov, PL Pavlushov, I. Kvasov, LA Maksimov, F. Sword, VB
Inshakov, NG Alifanov.
In that same goal from
the Air Force chief Ya Alksnis proposed plant to build a new fighter
on the tactical and technical requirements of the Air Force. To
solve this problem assigned design team headed by AA Borovkov and JF
Florov. They are
conceived to combine the advantages of maneuverability and speed
biplane monoplanes since appeared "7211" - the famous "Seven."
In 1936, the leadership
of the Air Force approved the layout of the aircraft, and next year
it was built the aircraft, and May 6, 1937 goals test pilot plant L.
Maksimov made on its first flight.
In 1936, a goal from in
front of the factory had two main objectives: firstly, to ensure the
growth of production in half compared with the previous year and,
secondly, to produce a machine with much higher flight
characteristics. With
these objectives the staff coped. Also
in 1936 the plant is named after Sergo Ordzhonikidze.
For outstanding
achievements in supplying the Red Air Force fighters and speed the
successful development of new technology plant number 21 named. S.
Ordzhonikidze decision of the CEC of the USSR of December 28, 1936
was awarded the Order of Lenin. At
the same time 34 best employee of the plant were awarded state
awards.
Since 1936 goal was
actively working to replace ostrodefitsitnyh materials, primarily
non-ferrous metals and alloys, their counterparts on the
mechanization and rationalization of production processes. It
was the transition to a threading assembly units, standardization
and unification of parts and tools. Our
factory has been appointed to head towards the Novosibirsk plant for
the production of I-16 fighters. In
the Reference plasma-template method to ensure interoperability of
industrial plant owned by the priority. Led
the development of this metol NM Bahrak, his co-authors are A. Lezin,
B. D. Protopopov, PA Ivankin. A
center-kontretalon-16 became the first carrier rigid dimensions.
In the summer of 1938 as
Chief Designer was appointed plant engineer MM Pashinina. A
year later, a group of engineers under his leadership drafted a
fighter of our factory - I-21. The
design and construction of two cars (for flying and static testing)
took a half years. The
manufacturer's flight test and 21 were successful. However,
during the state testing pilots, and S. P. Stefanovsky Suprun noted
its lack of stability. To
remedy this defect on the second flying prototype machines installed
with swept wing leading edge. In
view of the first two tests of fighters in January 1941, built the
third and 21. However, to
eliminate all the shortcomings and failed. And
before the war, work on fine-tuning the machine stopped.
In late 1940, it was
decided to organize a factory manufacturing solid wood fighter
LaGG-3 designed SA Lavochkin,
VP Gorbunov and M. Gudkov. In
November 1940, Simon A. Lavochkin was appointed chief designer of
the plant number 21. Order
of People's Commissariat of Aviation Industry of the USSR on
February 10, 1941 Gorky aircraft plant became head of production
LaGG-3. Following the
release of Gorky Lugg adjusted their Taganrog, St. Petersburg and
Novosibirsk.
Serial development as
soon as possible pelnolerevyannogo LaGT-3, are significantly
different in structure from I-16, required a major restructuring of
the entire production process. Despite
this, in the first six months of 1941 the enterprise has mastered
mass production of the new machine.The conveyor assembly LaGG-3 is
already occupied half of the assembly shop and in the second half
continued to issue I-16.
In the prewar period and
during World War II deserved prestige of skilled production
organizers had the factory director Vasily Pavlovich Voronin, Alexey
S. Sukharev, AF Gostintsev, Suren I. Aghajanov.
At the beginning of
World War II went to the front hundreds of factory workers. Despite
this, dramatically increased the number of produced vehicles that
need to fill in the huge losses incurred by the Soviet Air Force,
was of great importance. The
role of our factory increased even more, with virtually all aircraft
manufacturing plant, including the aircraft industry and the company
of the Moscow site, were evacuated to the east. In
our factories and Saratov bore the task of supplying the Air Force
fighters. In
November-December 1941, the proportion of Gorky aircraft plant in
the total production of aircraft in the USSR amounted to 34-38%.
For exemplary
performance of government jobs for the production of combat aircraft
factory number 21 named. S.
Ordzhonikidze Presidium of the Supreme Soviet on October 31, 1941 he
was awarded the Order of Red Banner of Labor. Then
the 121 employee plant was awarded state awards.
In November 1941, were
merged bureau, and standard deviation, and a department of the chief
designer of the plant with the subordination of his trial
production. Thus was
formed the nucleus of the future Yakovlev Design Bureau. Lavochkin.
Since January 1942 the
Gorky aircraft plant began to increase production of fighters
LaGG-3.However, soon followed by the decision of the State Defense
Committee (GKO) on the transition to factory production of Yak-7. Lugg
production at our plant has defended Commissar AI Shakhurin, which
supported the factory manual on modernization of the fighter. In
order to defend serial zavol, should dramatically improve the flight
characteristics of the "LaGTa." The
designers of the plant KV Slepnev, P. E. Sklyanin, E. Mindrum, A.
Fedorov offered to install the LaGG-3 radial air-cooled engine M-82
takeoff power 1650 hp and
use the documentation on the hood, designed for the aircraft,
"7211." The proposal was
accepted. In March 1942,
test pilot plant Vasily Yakovlevich Mishchenko raised in the air the
future of La-5. EDO
Employees and production have brought the car to the stage of state
trials, which resulted in May 1942 adopted a regulation on T-bills
the serial production of aircraft La-5.
In 1942, the Design
factory team headed by E. Mindrum. On
his shoulders lay the responsibility to address the deficiencies of
La-5, which wrote the front-line pilots, and improve the car,
improving its flight characteristics. The
result was La-5F. The
sharp jump in improving flight performance occurred after the
installation on aircraft engine AL-82FN capacity of 1850
hpSimultaneously, improved insulation cabins, reduced effort on the
control stick and pedals, gear easier.
At the end of 1943 in
DB-based La 5FN developed fighter La-7. He
had the same engine and sizes, but due to alterations of the wing
spar and the introduction of metal became possible to increase the
fuel tanks to facilitate a 100 kg airframe, install three 20 mm
cannon and lift up to 200 kg bombs. Transferring
oil cooler air intake under the fuselage allowed to reduce
aerodynamic drag and increase speed to 680 km / h. La-7
was the last airplane that the plant produced during the Great
Patriotic War. Total for
1941-1945 years, the Gorky aircraft plant produced 19,202 aircraft
types LaGG and La, ie, every third home fighter gave front Gorky.
The volume of production
of aircraft has increased in comparison with 1941 year with a
reduction of production areas and the number of employees. This
was possible only thanks to the active mechanization of production. By
1944 a goal from the assembly of aircraft and their components were
transferred to the conveyor. Temp
issue reached 26 aircraft per day.
Throughout the war,
specialists of the plant helped other companies to produce La-5 and
spare parts. Maintenance
crews gorkovchan systematically went in front for large air recovery
of the affected aircraft in combat. One
of the best repair team has been VE Slugin. Only
in the Air Force task force of the Leningrad front, it has restored
40 aircraft. For their
work on repair of combat vehicles and technical assistance for their
operation command aviation units have repeatedly pointed out the
factory team number 21. Decree
of the Presidium of the Supreme Soviet on February 8, 1943 Brigade
Karintseva-Kozlov was a commendation. During
the period of the war in order restored a few thousand cars.
Simultaneously with the
release of aircraft factory workers involved in building security
barrier near Gorky, dug trenches, on duty at the plant during air
raids, received military training, mastered radiodelo in formed
units of the militia, worked on the sites selected for planting
vegetables, stocking up for winter fuel period. Can
not ignore the personal contribution of the plant workers who have
passed on the construction of aircraft squadrons "Valery Chkalov"
almost 1.25 million rubles.
In 1943 the plant
fulfilled a goal of equipping a great job of tractor parts and parts
for equipment producer gas plants. However,
the main challenge facing the designers and technologists of the
plant, was providing aircraft production for the front. To
this end, they developed a special plan, the basis of which was the
development of interchangeable components and organization of mass
production in the aggregate-assembly and assembly plants.
Work factory workers
appreciated the government. Decree
of the Presidium of the Supreme Soviet on June 21, 1943 a large
group of factory workers goal was awarded orders and medals.By the
same decree of the chief designer of the plant, SA Lavochkin
for outstanding achievements in the development of new designs of
fighter aircraft was given the title Hero of Socialist Labor.
In 1946, the chief
engineer of the plant B. Kupriyanov, engineers, ES Volkova, PA
Ivankinu, VA Myurisepu, B. D. Protopopov, A, A. Filippov for a
radical improvement in technology and organization of
high-performance stream method of production aircraft was awarded
the USSR State Prize. During
the war the factory team as the winner of the socialist competition,
25 were handed over, time challenge Red Banner T-bills, which in
1946 gave him the eternal storage. For
their dedicated work for the triumph of 587 factory workers in
1941-1945 were awarded orders and medals.
In 1946, before the
plant number 21 was given the task to master the production of
all-metal fighter La-9. In
connection with this production was rebuilt and prepared personnel:
yesterday's carpenters were dyuralschikami, fitters and riveters. All-metal
aircraft demanded service organization chief metallurgist and the
first appointed to this position Chihalova VA. At
the same time introduced the chief inspector of quality. Them
was the former deputy chief of the design department, AI Borodkin. From
the airfield workshop identified the flight test station (LIS),
which passed directly subordinated to the chief inspector.
Serial production of the
La-9 went to Gorky from 1946 to 1948 years. His
was a modification of La-9M, won the series designation of the
La-11, which was produced from 1947 to 1951 and became the last
Soviet serial piston-engined fighter. With
the development of the La-9 at the factory fully implemented lofting
a generic method of production, greatly expanded the volume and the
block design process panelirovaniya airframe subassemblies, improved
technological scheme of dividing the plane, resulting in improved
productivity.
In 1946, the plant
organized the experimental design bureau OKB-21, the head of which
was Semyon Mikhailovich Alekseev, former deputy SA Lavochkin,
and later became a famous designer of aircraft rescue equipment,
Hero of Socialist Labor. OKB-21
twin-engine fighter developed the I-211, I-212, I-215, which was
built at the factory.
Around the same time are
the first of the Gorky aircraft plant to build cars with rocket
engines.Commissioned by the Research Institute of jet technology MAP
SRI-1 produced two aircraft, "4302", developed by a team led by IF Florov. In
mid-September 1946 the plant was ordered to build a parade November
7 three jet aircraft design SA Lavochkin
La-150 turbine engine RD-10. 35
days instead of three cars produced four exceeded the job. The
success of the factory workers was awarded the challenge Red Banner
of the Council of Ministers.
Preparing for mass
production of metal aircraft has caused great changes in production
technology. The
technological process of being built, taking into account the
achievements of modern technology, design and operational
requirements for a modern high-speed aircraft. An
important step on the path to progress are the mechanization of
manual labor, cutting non-ferrous metal parts by milling in
high-speed machines, "Hess", dressing in all the main points of the
butt of units, ensuring their interoperability, installation tool
for handling the cold, which increases its hardness, etc. d.
In the postwar period at
the plant have increased demands on the quality of products. In
this regard, introduced the practice of "Days of Quality" at polling
stations in the shops to create a school of quality.
In 1947 the plant was
being constructed goal of surgical case, the locomotive depot,
spetsmasterskoy, kitchens, carried out improvement works and
landscaping works and the village, was commissioned PBX.
In 1948, a goal from the
plant is committed to achieve profitability, to abandon subsidies
and go to the break-even operation. The
initiator of the movement for profitability and economy mode has the
fuselage shop (foreman EK Kropinov). A
system of self-supporting performance of the plants and methods of
their control. Widely
developed for delivery of product competition of excellent quality
with the first presentation. The
best workers were given the personal stamp of delivery of products.
At the end of 1948
created a new form of work - integrated teams to solve specific
engineering problems to improve product quality. Their
staff includes engineers and technical workers and advanced workers
in the short term to solve complex industrial and technological
issues.
Also in 1948 the company
develops a fighter jet last serial Lavochkin La-15. In
1949, EI Mindrum appointed chief engineer of the factory and design
department headed by an engineer Mikhail Zolotukhin, who had worked
in that capacity through 1954. The
design department of the plant worked nal design improvement of La-9
La-11, going into production of La 15.
Since 1949 began a
creative collaboration with the Plant DB AI Mikoyan,
which continues to this day. In
May 1949, the Gorky aircraft plant were ordered to move to full
production of the MiG-15 engine with VC-1. The
collective enterprise was a difficult task to perform throughout the
entire cycle of 3-4 months the work required. To
solve this problem a lot of attention paid to the mechanical
workshops and pre-production, the impact of which depended the
success of the program. In
September, commissioned a new building for machine shops, and also
relocated and reconstructed instrumental-die shop. Work
was begun on the expansion of metal plating shop.
A more sophisticated
design of the MiG-15bis required to improve some processes,
including assembly and welding operations. In
the bench-welding shop equipped workshop for the introduction of
atomic hydrogen welding. Work
began on the organization of workshops and ground support equipment
for the production of the canopy, radio laboratory. In
the tool shop set up shop for the production of sets of cutters. In
order to objectively test the latest navigation equipment laboratory
Aviapribor directly subordinated to the chief inspector of the
plant. Has been improved
and the runway factory airfield.
Mastering the production
of the MiG-15bis was complicated by a number of changes to the
aircraft structure, but the plant has successfully coped with the
task. December 20, 1949
ended with the assembly of the first machine. Then
the question arose of building a new airport.
In 1951, mass production
started reconnaissance MiG-156is, the first copy of which is
collected in October of that year.
On the results of the
factory work to improve the quality of the aircraft eloquently
stated in a letter from the military unit, "We are proud of the
success of our aviation industry, your work, heckling us first-class
aircraft. We are proud of
aircraft, manufactured by you. And
all pilots, engineers, technicians, mechanics and motor mechanics
with all my heart thank you for your patriotic work for the benefit
of the Motherland. "
In the period from 1950
to 1952 at the plant built more than two thousand MiG-15bis.
In 1951 the plant
included in the scope of international cooperation. In
accordance with the Council of Ministers of the USSR, he put the
technical documentation, special tools, templates, stacks, fixtures,
plaster models, repair and assembly tools, and two sets of parts for
the production of the La-9 in Czechoslovakia and one set - for the
manufacture of La-11 in China People's Republic.
In the early 50's heads
in the Armed Forces of the USSR were first anti-aircraft missile
systems.Because of the specialized factories for the production of
antenna systems of air defense in the country did not exist, our
factory was given a special assignment for their manufacture. Linked
design of these systems at that time had no analogues. Unique
designs of modern technology require high precision manufacturing,
high quality and high reliability. Especially
for this plant built two new body, which houses the galvanic and
thermal stations, shops antenna manufacture, test and adjust the
parameters of radar antennas. It
was created as Specialized Design Bureau (FCC) antenna production. Headed
the FCC, BP Medov and his deputies, PS Volganov and AV Hlyupin. A
deputy chief engineer of the plant E. Volkov, and NS Nikolaev
directly engaged in the production antennas.
In order to discharge
OKB Mikoyan from work associated with the improvement of
mass-produced aircraft in July 1952, the number 21 at the factory
organized a branch, headed by Deputy Chief Designer PE Cheeses. Branch
OKB-155 in conjunction with the series design department had to
improve the design of the MiG-17, which in 1953 replaced the factory
assembly line MiG-15.
History of MiG-17
started to plant in January 1951, when Gorky instructed to build two
MiG-15 engine with VC-1, a new wing with a sweep angle of 45 °
instead of 35 ° and feathers from drawings OKB Mikoyan. The
preparation of serial production of MiG-17 aircraft manufacturers
have started in autumn 1952. Then
followed a modification of the MiG-17P interceptor version of the
radar, "Emerald." This
was the first fighter in the Soviet Union with an easy interception
radar, taken into service. The
upgraded aircraft with VK-1F engine received the designation
MiG-17PF.
At this time, the
factory has developed many new forms of competition: the excellent
quality products for safety and better use of equipment for high
culture and the purity of the production, competition is integrated
teams, engineers nal patronage workers. So,
a team led by chief of VA Myurisepa introduced a number of measures
to build the division of the fuselage, improving quality, improving
the organization of labor. Brigade
VE Slugin decided to
issue a fine-tuning the design pressurized cabin. Department
heads SE Bunny, AG Bukharov,
AA Kirikov routinely
involved with the organization of the competition, rationalization
and invention. In these
shops have many valuable initiatives.
In parallel with the
development of fighter-interceptor, equipped with guns, were working
on his missile-carrying option. Since
1956, the company earlier MiG-17PF vypushennye began to retrofit the
system S-1-U, with guided missiles K-5. New
interceptors were designated MiG-17PFU. They
have long operated in the air defense of the USSR.
Improving design,
development and implementation of advanced technology, new
equipment, the saturation of the production of labor and tooling
control, improving the technical culture of production, training of
workers, the massive development of competition, introduction of
best practices and control - all contributed to significant
improvements in product quality. Implemented
as methods, resulting in a desired strength and performance
characteristics of aircraft, to improve the interchangeability of
their components. Plant
production area increased at the expense of commissioning a new
building.
In April 1953, became
director of the factory AI Yaroshenko.
In 1953, all the shops
and workshops, most of the plant worked in cost accounting. The
best results in in-plant competition teams have shops where the
chiefs were ML Aranovich,
EKKropinov, MA Bityurin,
FW Demidov, SP Arefiev,
A. Moshkov, LM Laterally. It
was a year of further growth in production capacity. In
1954, in order to provide operational guidance on Fox radio
operations organized radio. In
the same year the plant began commercial production of
radio-controlled aircraft target La-17 Lavochkin design.
In March 1954 the plant
began pre-production front-line fighter MiG-19 engines AM-9. This
required retooling of production, development of new processes and
working methods. Intensive
exploitation of the first production car revealed a large number of
design flaws. Establishment
of production was going hard, the plant had to perform a huge number
of operational aircraft dovodok. Required
to replace a large number of finished products that are installed on
aircraft, airframe refine, improve erections. This
work was engaged in serial design department of the plant, which in
1955 led by KV Slepnev.
Factory team was able to
quickly gain the necessary pace of production: is July 3, 1955 48
MiG-19 aircraft participated in the parade in Tushino. Until
the end of the year the plant produced 139 of these machines. Given
the complexity of the aircraft structure, the plant developed a new
technological scheme of linking equipment by introducing production
standards and peskoslepkov surface.
MiG-19 became the
world's first supersonic fighter serial. The
aircraft was manufactured under license in China and Czechoslovakia. Recognition
of this machine has come, unfortunately, after the termination of
its serial production. The
Soviet Air Force MiG-19 quickly changed the MiG-21, but the air
defense forces, they were in service until the early 70's heads. After
elimination of observations identified in the beginning of operation
in parts of the fighter, the MiG-19 has proved a reliable aircraft
to win the respect of front-line pilots in this country and abroad.
For the successful
fulfillment of the Government to establish a new aircraft by the
Decree of the Presidium of the Supreme Soviet on July 12, 1957 Goal
86 factory workers were awarded orders and medals.
The group of employees
developed and introduced into production bunker installation of
special equipment of the MiG-19, which increased the reliability of
special equipment. Creative
team that developed this set: LM Bokova,
MA Bityurin, ES Volkov,
GI Gamow, PI Zakharov,
LGKultashevu, AJ Marinenko,
EI Mindrovu, VA Myurisepu,
KV Slepnev, TF Seyfi,
VA Smirnov, VE Slugin,
AN Uvyatkinu, AI Yaroshenko
Order Management announced the aviation industry GSNH thanks.
In 1958, the order of
the Minister of Aviation Industry was appointed chief designer of
the plant E. Mindrova. In
the same year a branch of OKB-155 was a part of the plant, and its
most important task was to implement the plan experimental work on
creation and introduction into production of new types of missiles
and aircraft.
The next on the assembly
line became the MiG-21 - one of the most famous aircraft in the
world.Chief designer of MiG-21 was AG Brunow. The
aircraft was mass manufactured in our factory for 30 years and had
14 series of modifications. Plant. S.
Ordzhonikidze made a great contribution to the family of these
machines. In late 1958
the plant started to develop drawings and other technical
documentation, lofting and technological preparation of production
MiG-21F.The first ten MiG-21F collected in 1959. The
aircraft was technologically in mass production and had good
prospects for future modifications. In
preparation for the MiG-21 to launch serial production of the chief
engineer of the plant TF Seyfi
set the task of ensuring the quality, reliability and service life
with the first mass-produced products. It
was decided to highlight the first MiG-21 for construction-mining
technology necessary for the stability of montages of mass
production to meet the requirements of interchangeability,
production adaptability. It
provides for practice of complex equipment installation aircraft
crews to meet the requirements defined by the Guidance.
By order of the plant
were set up integrated teams to build aircraft zones under the
guidance of the team leader and leading designers of the plant VI
EDO Belyakov, EP Sklyanin,
E.Redozubova, LN Lavrov,
VM Kuznetsova, JK Tamonova
and others. The brigade
also included technicians, workers, engineers, military missions,
experts departments interoperability and standardization. They
work together to solve problems in the geometric and functional
linkages and interoperability between design elements, security and
maintainability of production, creating sound tracks, terminals,
excluding mechanical work and soldering wire harnesses on the plane,
panelirovaniya units and removal of the assembly mounted on a
workbench, creating conditions for the use of objective monitoring . As
a result of constructive and technological processing and assembly
of the first aircraft etalonirovalis montages and adjusted the
design documentation. Thus
were laid the basic principles of KANARSPI. According
to the operating organization serial MiG-21 was recognized as the
most tech aircraft from previously produced by the
plant.Simultaneously, the designers of the plant analyzed design
solutions were sought to boost reserves for fuel, the expansion of
weapons of mass reduction in aircraft design. Thus,
in subsequent versions of MiG-21 found the additional amounts under
the front fuel tanks on the wing, introduced the overhead bins on
the fuselage of the aircraft, doubled the number of piped under the
wing of missiles.
Production of new, more
sophisticated aircraft required a continuous increase in production
capacity plant. In 1959
started reconstruction of the enterprise, designed for seven years
(1959-1965).
February 8, 1960 test
pilot PA Anufriev took off serial MiG-21F. Aircraft
of this modification produced a little bit. In
1960 came the modernized MiG-21F-13 with uprated engines RNF-300 and
two guided missiles R-13 (P-AP). At
the company put the technical problem of retraining of the Air
Force, which had to be equipped with the appropriate audience,
equipped with visual information on all aircraft systems. This
task force has decided to plant their units with the participation
of repair and maintenance shops. Created
at the factory training classes have been recognized as the best in
the Air Force technical training.
On the MiG-21PFS came
blowing boundary-layer system with flaps, a more powerful engine,
the cabin has changed significantly, have introduced a new ejection
seat KM-1M, and therefore the whole canopy pilot, previously opened
up and forward, was replaced with a new one, which consisted of the
fixed hood, and a movable part that opens to the right.
For the manufacture of
chairs in the company created a special section in the shop
assembling lamps, chief of which was IS Silaev,
future minister of the aviation industry and, later, Prime Minister
of the RSFSR. Development
chair KM-1M require further capacity increase in the
mechanical-assembly shops. Increased
dramatically and the need to increase the capacity of preparatory
workshops in connection with the adopted plan, the comprehensive
mechanization and automation of production.
The Sixties marked a new
stage in the development of an aircraft factory. A
revolution in scientific and technological progress and
organizational transformation company held plant manager Alexander
I. Yaroshenko (1953-1970 years) and the chief engineer Ph.D. Talgat
Fatykhovich Seyfi (1953-1969 years). Under
their leadership, created by such innovative, science-based system,
as PPORM (preventative security jobs), KANARSPI (quality,
reliability, service life with the first product). They
have developed systems have found broad support and established not
only to enterprises in the city of Gorky and the region, but also
far beyond it - as aircraft manufacturing enterprises and other
industries.
Colleagues and
associates AI Yaroshenko TF safe provision of technical progress and
organizational restructuring, the plant production manager, then
deputy chief engineer, Leo G. Kultashev, chief engineer David
Isayevich Reznikov and Konstantin Petrovich Novozhilov, chief
technologists, Yefim S. Volkov and Vasily A. Myurisep, chief
designer Yevgeny Ivanovich Mindrum, chief metallurgist Viktor
Martyanov, head of the instrumental Konstantin Fyodorovich Ilyin,
deputy director of the plant for the production of Dmitry Borodin
and head of design department Konstantin V. Slepnev, chief power
Stanislavski Roshchin and Andrew M. Markin Deputy Director for
Capital Construction Honored Builder of the RSFSR Praskovya
Nikitichna Zhukovskaya, Chief Accountant, Nikolai Antonovich Ivanov,
deputy chief engineer Ivan Stepanovich Silaev, Alexander
Gerashchenko, Vladislav S. Shiryaev, Ya Apollo Marinenko, Nicholas
S. Nikolaev, deputy head of Eugene Kropinov Kuzmich, Principal
Manager Michael A. Bityurin and others.
System Requirements
KANARSPI performed at all stages of aircraft: design, equipment
manufacturing, manufacturing of aircraft, to ensure reliable
operation of aircraft in operating organizations. At
the base of the plant laboratory are to control the input of all
purchased components before installing them on the plane. Created
a laboratory complex aircraft systems for docking and joint working
off the floor with an ASD by A. Ya Saveliev, were typical, life test
units of the MiG-21, manufactured at the plant, bench testing
systems for aircraft technology in the laboratory. Began
threading the assembly of MiG-21 on a moving conveyor.
On the flight station,
the plant implemented a flow-testing of aircraft on the poster
specialist jobs with great instrumentation control systems during
pre-proper training for flying machines. The
aim was to reduce the control and test flights at the expense of
performance evaluation systems during ground tests.
From 1962 to 1986,
our goal put the plant in 32 countries around 2000 MiG-21 aircraft
of various modifications. In
addition to the countries of the former Warsaw Pact MiG-21 can be
found on the ground of Vietnam, Cuba, Finland, Egypt, Sudan,
Somalia, Nigeria, Angola, Afghanistan, Bangladesh, Iraq, Syria , Algeria,
Ethiopia, Guinea, India, Yugoslavia, Laos, Libya, Madagascar,
Mongolia, Uganda, Zambia, Pakistan, North and South Yemen.
The first MiG-21s were
delivered to Egypt in 1962 by sea. Assembly,
ground tests and aircraft circled over the responsibility of the factory
warranty team, headed by Chief ERA VE Slugin.
In the years 1962-1965
was built MiG-21 PF, then the MiG-21 PPS, he was replaced by
tactical reconnaissance MiG-21R, was created based on the MiG-21PF. Production
of the latter was conducted in 1965-1971 years for the domestic Air
Force and for export. Built
MiG-21, MiG-21 cm, the MiG-21MF, MiG-21SMT. The
experience of war in Vietnam and the Middle East led to the
development of the MiG-21bis, which produced the Gorky aircraft
plant until 1985. In
1974, the license for manufacture of the MiG-21bis sold in India. By
the way, from 1966 to 1974 in India under license made MiG-21FL.
To study the behavior in
the air supersonic passenger aircraft Tu-144 wing ogival shape based
on the MiG-21s have created a flying laboratory MiG-21I (21.11
"Replacement"). Drawings
on the wing, fuselage and rework of aircraft systems developed by
the Design Bureau of the plant in 1965-1966. Development
of the construction of the wing and fuselage product refinement,
"21/11" was led by EI Mindrova designers EDO P. Zhelezovym, S.
Timofeev, VS Korotkov, N. Naumov, IV Nikolsky and others. Lead
designer of the aircraft was NA estuaries. Wings
produced and the Voronezh aircraft plant dissected. The
general assembly and testing of two flight instances of aircraft and
one for static tests performed at the Gorky aircraft plant. The
first flight of "Analog" made from the factory airfield future
cosmonaut Igor Volk, and accompanied him on a plane-leader's chief
pilot of our company, VG Gordienko.
In 1960, a goal from the
plant, which at that time unfolded in their production area of the
antenna, received a large order to create the Ministry of
Communications in cooperation with other companies a system of
"Orbit", designed for stable of radio and television communications
from across Soviet territory of Sakhalin to Murmansk through the
artificial satellites. In
the years 1961-1962 produced over 40 aerial mirrors and their
production continued for many years. They
were delivered to the CMEA countries, Cuba, Afghanistan, Vietnam,
Mongolia and others. For
the creation of the "orbit" a large group of factory workers in 1968
were awarded orders and medals.
Work continued and the
reconstruction of the plant. It
is of paramount importance was the problem of reconstruction of the
airfield to ensure security of test flights of aircraft. At
the same time the company held a big renovation, mechanization and
automation plants. Together
with the plant from one year to grow and equip with modern housing
estate. For aircraft
manufacturers have built sports facilities at the stadium, a
library, six schools, technical schools, 13 child care centers,
kitchens, dozens of shops and eateries, the new building clinics,
hospital, dispensary.
In the early sixties,
the decision of the Ministry of Aviation Industry Gorky aircraft
plant named after S. Ordzhonikidze incorporated in co-operation to
develop the production of advanced MiG-25.
The work unfolded in
several stages. In the
first stage, in 1961 - 1962's, designed and manufactured tooling
assembly of the wing. Force
engineers designed a technology departments, and major equipment
shop stocks produced in all stages of assembly of the wing. Snap-handed
at Dubna Machine-Building Plant, which organized the manufacture of
wings. Dubna specialists
praised the work gorkovchan: "We have never had such a solid,
reliable, well-made stocks."
At the same time in
Moscow has started a team of factory engineers led by N. Novikov in
the NN Ivanova, RP Patselta, EA Orlova, VP Kotyaeva, KI
Naboyschikova, which together with specialists OKB Mikoyan and NIAT
spent constructively and technological refinement drawings glider,
developed decision-tech materials. For
this technology, and policy-making was carried out in the future
assembly of an experimental batch of aircraft. MiG-25
fundamentally different from the MiG-21. First,
because of the high supersonic flight speeds instead of his
duralumin alloys structures are made of high strength stainless
steels and titanium alloys. Second,
several times increased size as units and aircraft in general. And
finally, thirdly, the fuel tanks located in the wing and fuselage
were carrying. The main
way to do permanent link has been welded.
Launch of design
documentation for the MiG-25 took place in 1965-1966, simultaneously
went on modernization of the plant, development of new technological
processes and retraining staff.
The main stage of the
serial development of production MiG-25 began in 1965 when it was a
government decision on series production aircraft in full at the
Gorky aircraft plant. Since
the production capacity of OKB-155, Mikoyan was insufficient, an
order for the initial batch of MiG-25 interceptor variant of the
scout and instructed to perform Gorky. In
May 1965, and fuselage assemblies first MiG-25 came from the
waterway near Moscow, Dubna and placed in the assembly shop, where
he began work on working montages systems. Assembling
the first MiG-25 was carried out in an old body shop general
assembly. Montages were
worked out and collected on the principles of integrated teams of
KANARSPI. The lead
designer of the MiG-25 order of the plant designated BN Kornev. Complete
team led by the heads of design teams, AASmurov, EP Sklyanin,
VJ Kozlov, PD Acne,
AS Averkiev, JJ Malenov,
JP Spiridonov, AAKarezin. Worked
actively leading specialists of the factory BA Sokolov,
MN Ponomarev, FFCantons,
the head of OKB VI Belyakov,
head of design department of the serial number 3 KV Slepnev and
others.
The structure of
integrated teams included specialists OKB-155 OKB and plant
specialists NIAT. After
the relocation of the machine at the airport complex organized gang,
headed by the chief engineer for flight tests YA Isaenko. The
general management of the work on the aircraft by the Deputy Chief
Designer of OKB-155 LG Shengelaya. Operation
of all integrated brigades led the chief engineer of the plant TF Seyfi. May
6, 1966 flight test department received its first MiG-25 assembled
at the factory.
For the rollout of the
MiG-25 from the old assembly hall it raised the front rack - to
lower the keel, as the height of opening the gate below the machine. The
first of a series of machines installation of the gate assembly
plant rolled out reconnaissance MiG-25R-3, then the MiG-25R-4, and
two MiG-25P.
The first aircraft is
being followed on FOX for two months, and July 6, 1966 OKB test
pilot AV Fedotov Mikoyan MiG-25 picked up in the air, marking the
beginning of this production at the plant of a new family of steel
machines. Released in
Gorky MiG-25R-4 initial batch was the "benchmark" for the series.
The assembly of the
first machines showed a lack of technology and the high complexity
of manufacturing and assembling montages systems embedded in
drawings of the designer. At
the initiative of the chief designer of the plant, EI Mindrova
prepared and have issued decisions on the allocation of the IAP Air
Force aircraft for several structural and process mining, aimed at
reducing manufacturing complexity, increase maintainability and
reduce cycle assembly of MiG-25. Aircraft
left the factory, work on them in 1968-1974 were the years of
complex teams.Designers EDO prepared and agreed with the Chief
Designer of proposals relating to the aggregation of the functions
of units of fuel, hydraulic systems, air-conditioning equipment,
split montages on the principle of "right-hand drive - right side,"
"the left engine - left side." Avoid
duplication, create, more sophisticated schemes BCF, improved cabin
interiors, she was "raspanelirovana" and made for the manufacture of
the aircraft.
Become more rational
layout of equipment in the compartments of the aircraft, improved
erections at the bottom of the fuselage, in the grotto, the engine
compartment, etc. The work on the MiG-25 took an active part
representative of the bureau AI Mikoyan
at the factory with the rank of deputy chief designer YG Kokushkin.
Only in one plane,
which, after operating, assessing customers Defense Force has become
a model for mass production, sold 568 design improvements,
implementation of which will reduce aircraft weight by 120 kg, to
increase its guaranteed life of 100 hours, reduce the time for
pre-flight training at 35 min . and to re-take off - for 25 minutes. Decreased
by 34 persons. / H and operating labor costs to operate.
The development of the
MiG-25 predetermined technological revolution in our
company.Virtually all shops related to the manufacture of tank
compartment of the fuselage and wings, had to organize and to learn
from scratch welding production (before the planes were riveted),
train workers, designers, technologists, a new profession. Much
responsibility went to the service chief welder, created in
September 1960 goals. Initially
it was headed by A. Nikitinskiy, and from 1964 - RP Papelt.
As already mentioned,
the airframe of the MiG-25 became the main type of welding permanent
joints. This work at the
plant have become the main technological process in the manufacture
of aircraft used by all units of the pitchfork as welding
high-strength steels, titanium or aluminum alloys. In
this welding has taken a leading position. Designers
had to develop new methods of constructing welded airframe, using a
thin sheet material made of steel and titanium.
For the production of
welded aircraft equipment required for the reliability of several
orders of magnitude higher than were issued in a time of industry. And
so, under the technical project has got our two organizations of
Leningrad - the All-Union Institute of electric welding equipment
and plant, "Electric" Ministry of Electrical Industry - engaged in
the development and manufacture of welding machines on new element
base, the reliability of which was many times higher than the
former. This work took
about ten years. As a
result, the plant has acquired and deployed in production vehicles
such as: MSHV-1601, MTV-2001, MTVR-4001, MT 1223. These
resulted in welds, stable quality welds.
In addition, the factory
developed and produced dozens of systems for automatic and
semiautomatic welding, various handles, boxes and devices. Design
and creation of special welding equipment were caused by feature
structures of welded components and assemblies plane constrained
approaches to the joints, the need to facilitate work and improve
performance on some specific operations.
Implementation of these
and many other activities contributed to a quantitative and
qualitative leap in the development of welding production.
At the same time were
assimilated automatic argon arc welding consumable tungsten
electrode and automatic submerged arc welding with consumable
electrode welding of airframe components for the program.
The main models of
equipment for resistance spot and seam welding machines have been
mass-produced general purpose ICC, ITL, MSHSHI.
In introducing these
welding processes and equipment for the active involvement of
engineers: AM Nikitinsky,
SE Ushakov, RP Patselt,
VA Kamanin, MD Boiko,
AS Rytov, welders,
spanking, Kotov, Grachev, Maksimov and others.
The technological
complexity of the airframe of the MiG-25, use high-strength
materials, a large number of parts and components require a dramatic
increase in machining. Performance
machining of the high strength of new materials has decreased. A
radical solution for reducing the complexity of manufacturing
airframe components has been the widespread introduction in the
production of precision castings, billets and hot-machining on
machine tools with program management.
At the root of the
development of high-strength steels and alloys in the construction
of the MiG-25 at the factory was chief metallurgist VM Martyanov. He
laid the foundations metallovedcheskoy school plant, which enabled
successfully master the production of steel planes.
Reconstruction were also
forging and foundry production. Great
work, both organizational and technological plan, the technical
re-equipment "foundry" and had a blacksmith shop managers who led
them in different years: AO Sverchuk,
LD Katz, N. Kryvau,
VM Grinding (subsequently
General Director of JSC, "NAZ" Sokol "), VG Tselyaev, AI Pozdyshev.
The development of new
welded structures MiG-25 required quality control radiographic
non-destructive method. Great
work on the organization of the laboratory X-ray inspection of tank
compartments completed VF Trusov, and VA Volkov.
Great contribution to
the development of mass production of the MiG-25 and its
modifications have specialists and harvesting and stamping plants. They
together with scientists from industrial research institutes NIAT,
VIAM have started production fundamentally new technological
processes, many of which are protected by copyright certificates and
implemented the world's first aircraft.
These technologies must
first include stamping parts made of high strength stainless steels
and alloys of titanium hydraulic press with a high specific pressure
elastic medium. In
developing the theory of the process, the introduction of tools and
equipment directly participated VA Myurisep, P. Korolev, Yu Veselkov,
BM Sobolev and others.
Also, a radically new
technology was the implementation and introduction of gazovakuumnoy
gazokompressionnoy and stamping complex of large parts of hard
titanium alloys in the regimes of superplasticity. Development
led by Dr. P. Korolev,
Ph.D. EM Sokolova,
engineers SS Voinov, VN Kuznetsov, and MD Shutov, LI Vyalov and
others.
In turn, the problem of
manufacturing complex parts thick sheet of titanium alloy have
decided to create a special area for technology isothermal forging
of parts from hard-to-titanium alloys in ceramic dies. Developed
and implemented this new technology leaders such works as: Head of
Laboratory Dr. AK
Permyakov, Ph.D. EM
Sokolova, foreman VV Erebnev, head tehbyuro NL Larin, SS Sirotinin
and others.
Among the new production
processes must be classified and multipulse stamping sheet metal
explosion of high-strength stainless steels. In
implementing these processes take a great interest engineers YA
Veselkov, YF Temples, VN Korotkov.
The design of the MiG-25
and its modifications are widely used thin sheets of high-stringers
stainless steels and titanium alloys, produced by cold forming
machine at trehvalochnyh.
By the successful
technical and organizational solutions should include the
establishment of the factory of the Centralized cutting sheet
materials, the introduction of this shop-the-art manufacturing
processes slabs of aluminum alloys, titanium alloys, high-strength
stainless steels.
Simultaneously, the
aggregate-assembly plants was carried out systematic work to reduce
the complexity, which included: Production methods of installation
systems for fixed workplaces with the transition teams for the
aircraft in accordance with the rhythm of the assembly, improving
the design of montages in the direction of simplifying and improving
adaptability, the creation of reliable means of objective control
and testing, raising the level of interoperability, the
mechanization of auxiliary operations at the expense of making
various manipulators, supporting devices, hydraulic lift and
hydraulic applications in the assembly and rigging, etc. Design of
tooling and equipment designers implemented technology departments,
notably the AI Proklova, Shu-VI Limonov, A. Plyukhin, MV Vahromova,
GV Antkzhova, IL Feoktistova. Technical
guidance in designing and implementing a full range of production
tooling and equipment was performed by NP Novikov, EA Korovin, P.
Siniagin, NN Ivanov, F. J. Shields, VI Zvezdkin, A . Zavialov A.,
Protopopov, BD, PA Ivankin, VA Myurisep.
The most intense period
in the development of mechanical assembly of production, as well as
the entire plant as a whole, were bare beginning of development and
serial production of airplanes, welded steel construction of the
MiG-25. Great personal
creative contribution to the development of this production at the
initial stage have scholars such as: GN Gundyrev, VA Bolshakov, S.
P. Arefiev, V. Budykin, NS Pestretzoff, V. M . Hlamin, JH Stroyev,
VS Shiryaev, I. Simonov, VF Laptev, AN Lebedev, VS Sachkov, PA
Labutin, KF Ilyin , II Trutnikov. In
the manufacture of new generation aircraft soared volume machining. The
growth of labor input in the production of commercially mastered
increased 3 times.
Development of machining
production was carried out at an accelerated pace due to the
acquisition and implementation of a new universal CNC equipment. Thus,
over 10 years developing and began mass production of steel aircraft
factory in 1192 introduced a new unit of metal-cutting equipment,
including 220 units of CNC machine tools. Creating
this kind of equipment equal to such heights of scientific and
technological progress, as space technology, nuclear energy,
computers, and so l.
Since 1974 the factory
began to acquire and deploy mnogoinstrumentalnye machines such as
"processing center". And
later, the plant's management has organized a special workshop
"machining centers."
Many years of experience
in operating CNC equipment, the introduction of multioperational
machines such as "processing centers" set up in the enterprise
organizational and technical foundations of the transition of
production to a higher level of mechanization and automation based
on flexible production systems.
Personal contribution to
the development of machining production at this point was made by:
V. Kargin, VF saddle, P. Lepihov, A. Vinokurov, VS Chuplygin, KI
Savalenkov, P. I. Larionov, SA Zakubansky, V. Volkov, VP Knyazyuk,
V. Drozdov, NI Starodub, V. Koknaev, D. Isakov, BS crustaceans, VK
Kalinkin, NM Savalenkova, P. Korolev, and AI Titov, and NV Martynov,
VK Sedov, EA Krebs, OK Molotovshikova, AP Volkov, EF Mitin, GA
Ukhanov.
From the first days of
development of steel aircraft in machine shops acute problem of
cutting tools for processing parts of the new heat-resistant
stainless steel and titanium alloys. These
materials have low machinability, so the technical services of the
plant needed to find new materials for the manufacture of cutting
tools and to conduct laboratory and industrial studies to determine
the optimum cutting conditions. Connected
to the problem of the country's institutions have created a new
brand of high-speed steel cutting tool and from it significantly
easier machining of new materials.
Directly involved in the
realization of the planned displayed by professionals such as: FM
Teplyakov, VN Kalinin, A. Kazakov, VP Arefiev, S. Ermakov, AV Blatov,
Y. B. . Voroshilov.
An important component
is the technology of machining equipment. In
the presence of technically sound simple and easy to use devices is
much easier and safer to work machine operator. Thus,
the plant is widely used universal modular tool (USP), a universal
re getting better tooling (UPTO), special tools, many of whom
Hydroficated. Also used
multi-and multi-position equipment, reducing production cycle the
party details.
Samples of this
high-tooling have been developed by designers of the plant A.
Lebedev, VF Sachkov, T. Tsyganov, 3. A.
Mescherovym.
A large reserve to
reduce the complexity of machining, quality has been receiving and
growing range of pieces obtained by casting and stamping.
An important part of the
mechanical assembly of production at all stages of plant development
were and are working: machinists, mechanics, office workers. It
was in this production work and work of highly qualified
professionals such as: SS Tsetsegov, G. Rybak, Latin, V. Zhulyany,
V. Pysin and many others.
At the factory there
were special areas of non-metals plant capable of processing a goal
to 400 tons of various non-metallic materials. Production
of non-metals can not be considered complete without a site for the
production of glass lamp parts and assemblies of laminated honeycomb
structure. Created by the
efforts of plant services, equipment and accessories section of
glazing allowed to learn and implement new technologies molding
glass parts of MiG-21 MiG-29UB from glass-based, while the MiG-25
and MiG-31 - from heat-resistant glass.
In 1983, the area of
manufacturing honeycomb structures have implemented an automated
production line for honeycomb - TSA-1000 machine, the installation
of grease foil embedded press USP-70 and semi-automatic plants for
applying adhesive strips on the foil.
MiG-25 pilots have
successfully mastered the plant, GB Vakhmistrov, I. Karelin, LI
Minenko, MN Elkinbard, VG Gordienko, VV Veselovsky, A. X . Pantyukhin
and again came the younger generation of test pilots: A. Vlasov, NM
Zhitnaya, VA Herodinov, AF Shapovalov, AP Shchelkunov, BV Larionov.
The development of the
MiG-25 took place is not easy. During
the planned flight test some of the aircraft were not confirmed,
that required the additional flights. In
this regard, decided to transfer the aircraft in Lipetsk center for
retraining pilots for the Air Force findings on methods of
evaluation of flying an airplane. This
solution provides a number of additional obligations by the Gorky
aircraft plant to assist it in developing this machine.
Flight and maintenance
personnel of the Center plant was to assist in preparing and
conducting a series of flights, which are prepared on the basis of
an objective methodology for estimates of the performance of the
aircraft. Assistance was
provided by a team of specialists of the plant, headed by Deputy
Director for Operations D. Borodin. The
brigade of 25 people entered the test pilot, VG Gordienko, chief
operating office of AA Goryunov and others. Thanks
to good cooperation with specialists from the factory team of the
Centre, competent and expeditious resolution of the problems, she
managed to complete the task by November 7, 1969.
All this allowed the
plant to start a normal delivery of aircraft to the representative
of the customer in the prescribed manner. This
was followed in April 1970 began operating goals MiG-25 air defense
units in the country located in the Gorky region (Savasleyka and
Pravdinsk), it provided the warranty team, headed by IS Sukaylo
and AA Goryunov. In
June and July of that year, began operation of the machine and
parts, located in Shatalovo. There
had to send a mobile team of specialists, which included a test
pilot, MN Elkinbarl, head LEG YA Isaenko. The
plant was prepared in time for operating the MiG-25 and provide
two-year warranty. All
specialists are included in the warranty team, trained in the proper
technical class. For this
task from the Air Force at the plant received a letter of thanks,
and many of the perpetrators were government and departmental
awards.
At the end of 1969 was
signed by the end of the act of state tests of the MiG-25R, and this
modification started a series at the Gorky aircraft plant. The
factory manager AI Yaroshenko, chief engineer Igor Silaev, chief
technologist Myurisepom VA has been tasked by the organization of
serial mass production MiG-25 in the new building to be completed.
In March 1970, in GNIKI
Air Force began testing the future of the MiG-25RB. The
prototype was converted for bombing experienced MiG-25R-4. It
was first in the world of design bureau's test pilot AG Fastovets
implemented dropping bombs from a height of about 20 km at a speed
of 2,500 km / h.
Simultaneously with work
on the MiG-25, developing the antenna production in 1970-1971 the
plant produced and supplied for research vessels of Space
Communications ("Cosmonaut Yuri Gagarin", "Cosmonaut Vladimir
Komarov", "Cosmonaut Vladislav Volkov," and other) series antennas
with a diameter of 12 and 25 m. These research vessels Russian
Academy of Sciences intended to control the orbital and
interplanetary space flight from the waters of the ocean. At
the same time the plant was involved in making long-distance radar
detection of missiles (such as "Azov").
For progress in solving
technical problems Presidium of the Supreme Council of December 31,
1970 Plant was awarded the highest award of the country - the Order
of Lenin. For the plant
it was the second Order of Lenin and the third government reward. In
1971 a large group of factory workers were awarded orders and
medals.
In the same goal from
the Gorky aircraft plant began full production of MiG-25P. He
differed from his predecessors the keels of large area, a negative
cross-installation angle of the wing, ventral crests of different
configurations. Special
equipment has also changed. By
plane was installed on-board radar, "Tornado-A2." In
addition, for the first time realized the old dream fighter pilot -
an automatic guidance to target aircraft. In
1974, for the commercial production of the MiG-25 group of
specialists of the plant was awarded the State Prize "For the
development and introduction of advanced technology." Among
the winners were V. Bolshakov - chief engineer of the plant, BN
Kornev - Head of DB, AG Bratukhin - Chief Metallurgist, VF Laptev -
deputy. Chief Engineer,
RP Papelt-chief welder, VS Schekanov - Head of the aggregate plant.
In late 1969, the
Minister of Defence of the USSR DF Ustinov
set the task: in a few weeks to retool the scouts scout-bombers,
which was due to foreign policy events. Work
began immediately. Scout
equipment added to meet new challenges. The
aircraft was designated the MiG-25RB ("scout-bomber").
On the first production
of the MiG-25RB bombs (2000 kg) were suspended just under the
fuselage. Later, with the
installation of wing racks, the maximum bomb load had increased to
4,000 kg. MiG-25RB was
produced within two years, and since 1972 at its base began to build
more advanced modifications.
Decisions on the
development of the MiG-25RBK and the establishment of the MiG-25R
was at the same time, as photographic reconnaissance aircraft and
the station CPC and CPC-6-7 total electronic reconnaissance versions
"P" permit to reveal only a general radio engineering environment
(determination of the existence of terrestrial PAC). With
the installation of the equipment detailed electronic intelligence
"Cube-3 '(and later," Cube-ZM "), a new version would have to"
calculate "the coordinates and parameters of the emitting means
operatively passing them to the command center and directly to the
fighting positions for immediate destruction. After
successfully conducted tests of the MiG-25RBK serially produced at
the plant from 1974 to 1980. Since
1981, the aircraft began to establish an even more perfect
intelligence equipment.
Almost simultaneously
with the MiG-25RBK in 1974 launched a series of different - the
MiG-25RBS, differing radar side-looking "Sabre". This
airplane was manufactured commercially until 1977. Later
on the part of the MiG-25RBS found a better hardware.
Another modification of
the MiG-25RBF, produced in 1981, turned out by replacing the
MiG-25RBK equipment "Cube-ZM" a more advanced electronic
intelligence station details, "Ball-25".
The number of
interceptor and reconnaissance aircraft in combat Air Force units
and air defense grew steadily. More
acutely the question arose about training pilots. In
1969 he built and tested quickly double trainer MiG-25PU. The
aircraft was based on standard aircraft factory in 1971.
Scouts, and later on -
intelligence-bombers would have their distinct from the specificity
of the interceptor. Therefore,
for the training of flight personnel practices have created air
reconnaissance training aircraft MiG-25RU. It
had inherent to double training aircraft equipment and was equipped
with reconnaissance equipment simulators. First
flight of prototype made in Gorky March 20, 1971. All
these variants of MiG-25 developed by the designers of OKB Mikoyan
design bureau and factory prototypes were built in Gorky.
During the period of
maximum production rate of release of the MiG-25 reached 90 aircraft
per year, and the complexity of its production during this time
reduced by 10 times. Interceptors
stopped building in 1979, while production of other options for the
MiG-25 was completed in 1985.
Serious improvement
underwent MiG-25P interceptor after it drove away in Japan pilot
Belenko.Since the aircraft at that time formed the basis of fleet
air defense, it was necessary to urgently finalize the mass-produced
and previously built cars under a new weapons system. Upgraded
interceptor was designated MiG-25PD.
Externally, the MiG-25PD
different extended nose of the fuselage. Cars
fitted with engines, further elaborated R15BD-300. Inside,
the changes were even greater. Instead
of airborne PAC "Tornado-A2" set "Sapphire-25" with a different
frequency radiation. In
this mode BRACIEUX first introduced, allowing to intercept the
target and attack it on the background of the earth's surface. This
greatly increased the combat capabilities of the interceptor.
In 1984 he released the
44 MiG-25 PD, 38 of them - for export. In
total, from 1978 to 1984, passed to the customer 104 MiG-25PD. Since
this machine was significantly more effective than the MiG-25P, it
was decided to convert the previously released the MiG-25P in the
version of the MiG-25PD. To
do this, since 1979, "MiGs" were distilled from the regiments to
repair factories in the town pump, Dnepropetrovsk, Zaporozhye, where
they are in the process of repair equip new equipment. The
improved so interceptors were designated MiG-25PDS. Further
development of aircraft continued until 1982.
During the years of
production at the plant was built in 1112 the MiG-25 of all
modifications.Four prototypes produced in Moscow in the experimental
production of AI Mikoyan Design Bureau.
For the implementation
of technical solutions for the refining in-service aircraft MiG-25P
in the version of the MiG-25PDS in 1985, the State Prize laureates
received the VM grinding - the plant manager, VV Vachug - Deputy
Head of Design Department, AI Kravchenko - senior customer
representative at the plant.
MiG-25 took part
in the Israeli-Egyptian conflict, the Iran-Iraq war, and during the
fighting in the Bekaa Valley in 1982. They
are in service with several CIS countries, Iraq, Syria , Algeria,
Libya, India and Bulgaria.
In the mid-60's
air-defense leadership believed that the MiG-25P - this is just the
first link in the air defense system, it is intended to complement
the aircraft, which has the same landing and performance
characteristics, but with greater range, it should detect the radar
target at large distances and be able to hit several targets
simultaneously long-range missiles. The
aircraft must be able to conduct group fighting, hitting low-flying
singing, including cruise missiles at greater distances. This
interceptor was required to protect the northern and eastern regions
of the Soviet Union, where there was no continuous radar field.
The creation of this
machine in the Design Bureau named after AI Mikoyan began in 1968
(preliminary design), and four years later prepared a conceptual
design for the future of the MiG-31. Appointed
chief designer of the aircraft, GE Lozino-Lozinski. After
his transfer to the theme of aerospace, "Buran" was the chief
designer of the Interceptor K. Vasil.
During 1972-1974, the
years of our designers EDO EDO zavola assisted them. AI Mikoyan
MiG in the design of single-25M with Turbojet R-15B-300 (13 550 kgf
thrust on) and double MiG-25MP with engines D-30F-6C (thrust of 15
500 kg). Glider first of
them differed from the MiG-25 only powerplant compartment. The
second retaining only the aerodynamic configuration and its
predecessor was a completely new machine in spite of the original
continuity of the name.
Compared with the MiG-25
appeared on the wing root nodules and deflected socks, reinforced
chassis, the main pillars of which were replaced by two-wheeled,
retractable and forward. The
front pillar was removed as before. The
front doors of niches cleaning the main landing gear were to serve
as brake flaps.
Increased fuel capacity. But
the main feature of the aircraft were
The radar "Barrier"
Phased Array and long-range missiles R-33, placed in tandem
semi-flush (conformal) position under the fuselage. On
the plane there were six-gun NH-6-23 23 mm and a retractable
teplopelengator review the forward hemisphere.
Since 1975, the
continued production of antennas, the plant started to manufacture
more complex radar systems using phased arrays belonging to the
anti-aircraft missile system S-300.
Decision to produce the
MiG-31 in our factory, as reflected in the Order ¹ 256 of MAP, was
June 10, 1974. Alteration
of the fuselage and start drawing them into the production went
along with flight test a prototype of the MiG-25PM.
In 1976 he began
training at the factory production of the MiG-31 production and
installation of two machines of the party. From
prototypes were different, in particular, the increased scale of the
flap, smaller area of horizontal tail and the angles of deviation
and its sweep, a large vertical tail arm by lengthening the
fuselage. Reduced the
size of brake flaps and increased the angle of deviation. These
changes occurred after the flight testing of prototypes.
In 1976, the order of
the Minister of Aviation Industry organized a bureau Gorky, who was
appointed chief designer of the EI Mindrova. The
Design Bureau have formed five divisions (based on the design
teams), the following areas: airframe, aircraft systems and weapons,
elektroradiooborudovanie, ground support, operational and technical
documentation. Divisions
headed by Deputy Chief Designer: V. Chirkunov, SM and Yu Yu Kokurin
Malenov, department heads, AN Vanyakin and AM Rappaport.
The first MiG-31 with a
weight equivalent of radar, "Barrier", designed for aerodynamic
testing, collected in late spring 1977 goal. The
second aircraft, designed to test avionics, gathered out of the box
at the end of that year. Then
build the second and third series of three and five cars that are
also connected to the flight tests.
Work to test the
montages aircraft systems and avionics have traditionally were based
on the principles of integrated teams of specialists KANARSPI plant.
Drawing on experience in
creating technology-to make and use the MiG-25, the chief designer
of EI Mindrum, with the support of the factory director, AN
Gerashchenko and General Designer of RA Belyakov, prepared a list of
development works to reduce the mass of the MiG-31 , an increase of
fuel, increasing production and maintainability, reduce
manufacturing complexity. To
implement these proposals in 1978 were signed: Air Force decision
MAP ¹ 01-11-78 (20 June) on the allocation of the MiG-31 and "The
program works to improve the production and maintainability,
reliability, service life and weight loss products" 01 " .
The basic structural
differences between machines subjected to revision (¹ 0503) from the
serial MiG-31 cockpit panel steel pan-type air intake without
top-entry tank fuselage with increased fuel nacelle drag chute, the
increased number of ventral hardpoints missiles, etc.
Development of design
documentation for the aircraft number 0503 was carried out in
1978-1980. The aircraft
collected in an experimental workshop in 1983 and 29 December bureau
chief pilot named Anastas Mikoyan, AV Fedotov, lifted him into the
air from the factory airfield. In
1980, a goal "for the introduction of advanced technology," plant
manager AN Gerashchenko, chief designer of the plant E. Mindrovu,
turner, GI Rybakova was awarded the State Prize.
Most of the developments
introduced in mass production, and the car became the prototype of
the next aircraft design bureau named after AI Mikoyan - the
MiG-31M.
February 2, 1982 decree
of the Presidium of the Supreme Soviet of the USSR for his services
to develop, manufacture and testing of new aircraft plant them. Ordzhonikidze
was awarded the Order of the October Revolution. A
large group of workers received government awards.
Order of the Minister of
Aviation Industry ¹ 340 / s on August 3, 1984 to form Gorky Aircraft
Production Association named after S. Ordzhonikidze, as part of the
Design Bureau and Plant.Appointed director general of the AN
Gerashchenko, and since 1986 the union was headed by M. grinding. EDO
factory received the name "Gorky's bureau," his head was the chief
designer of the plant E. Mindrum, and in 1987 the bureau was headed
by V. Drobyshevsky.
In July 1987, test pilot
named OKB Mikoyan RP Taskaev L. Popov and co-driver flown on an
experimental fighter-interceptor MiG-31DZ over the North Pole on a
route Monchegorsk-Pole-Anadyr (Chukotka). The
plane refueled twice in the air and fuel in flight was 26 min 6:00,
and the crew enjoyed a long-range navigation equipment. Since
1989, this type of aircraft was produced in series.
In 1987, together with
OKB Mikoyan deep modernization of the MiG-31, received the
designation MiG-31B. From
OKB Mikoyan this work was headed by EK Kostrubsky. MiG-31B
differed from the standard MiG-31, mostly modified BRACIEUX
"Barrier-A" long range missiles and options on the wing. Aircraft
fuel systems refueling in the air, emission noise, distant radio and
satellite navigation, improved equipment for transmission of
information on the land have substantially broadened the capacity of
the machine.
In late 1989, instead of
the MiG-31 into serial production started MiG-31B, which began to
flow into the country's defense forces. At
the same time developed design documentation for the conversion of
previously issued MiG-31.
In the same year for
"design and implementation of highly resource-saving technology?, In
connection with the development at the factory presses a high
specific pressure, a group of authors of plant specialists, Moscow
Institute of NIAT, MAI, VNIIMETMASH, Kolomna Heavy Machine Tool
Plant was awarded the USSR State Prize . Winners,
in particular, has been A. Belkin, I. Veygman, SS Voinov, VN
Kuznetsov.
In the early 90s at the
plant on its own initiative developed documentation and built a
model of export of the MiG-31 E.
In addition to these
aircraft, together with the EDO factory named after AI Mikoyan was
active nal creation of prototypes of the MiG-31M and MiG-31A and
future multirole fighter, but this is too early to speak.
In 1984, the order of
the Minister of Aviation Industry Gorky Aircraft Association was
incorporated in the state program for the production of the MiG-29. The
plant was ordered in cooperation with the Moscow Aviation Production
Association named after PV Dementieva,
who has mastered production of combat vehicles, combat-produce the
MiG-29UB.
MiG-29 was developed by
OKB Mikoyan name since 1972. The
first flight of the MiG-29 took place in 1977. For
flight testing of the aircraft, took place before 1982, produced 14
experimental machines.
MiG-29UB was developed
in 1976. For reductions
in airframe improvements refused installation of a radar and,
consequently, of R-27R. At
the same opto-electronic complex OPRNK and short-range missiles R-73
and F-60 class "air-to-air" saved from its predecessor. The
instructor was located in the cockpit with a common flashlight over
cadet. To improve the
forward view during landing in the cockpit of the aircraft from the
instructor has a periscope and mirrors.
OPRNK complex allows to
keep passing maneuver battle with guided missiles with thermal
homing R-73, F-60 guns, as well as of engaging surface targets with
bombs and rockets. The
first model airplane was built in the Mikoyan design bureau, it took
flight in 1981. The
second glider in units shipped to the plant in Gorky. In
our factory started construction documentation and completed the
second assembly of the airframe in the shop in 1984, aggregate goal. In
the assembly shop of the complex under the guidance of teams of
designers worked montages aircraft systems and equipment in
accordance with the requirements KANARSPI.
The fall of 1985
aircraft were collected and transferred to LIS works and in the end,
the first MiG-29UB build our factory got off the ground. At
the plant mastered the production of the head of the fuselage to the
frame number 4, the remaining airframe came from MAPO-operation.
Of aggregate assembly to
Lis design support production of the MiG-29UB was headed by deputy
chief of bureau VG Drobyshevsky. Working
off of the aircraft involved in erections integrated team, managed
by leading experts EDO DA Morozov, N. Taranenko, IV Smirnov, VS
Taranaki, EI Turusov, KT Tsvetkov, T . Legurov V., Kozlov, VV Vachug,
GM Naugolnykh, W. pots, BS Klyuyev, LI Balashov, AI Kulikov, VS .
Shilov, P. Spiridonov, V. Nikonov, GI Knyazev, R. Davydov, and
others.
When assembling the
first series MiG-29UB was a lot of technological issues associated
with design features the airframe, in particular its hardness. There
were questions about the device closure of the lamp adjustment
system bailout and the system of motor control, gaps in the VVR and
closing mechanisms, locks hood after removing the aircraft with
jacks and installation on the chassis. To
address these issues, technological methods have made many
suggestions technologists N. Novikov, E. Korovin, I. Gorbushin, E.
Gushin. Actively working
on launching the production of the MiG-29UB build on the aggregate
VF Kuzubov, VA Mikhalkin, EF Bodikov, assembly plant workers NA
Shchukin, VF Tsvetkov, S. tectonic , VV cuirassiers, E. Serov,
test-shop of the plant E. D. Yusupov, N. Krasheninnikov, V.
Slusarenko, SA Sharov, VS Poltavchenko, V. P. Vanyushkin, AV
Wonderful, E. Stepanov, A. Ya Isaenko and others. A
lot of attention to the work on development of mass production plant
manager paid VM grinding, chief engineer, GN Gundyrev, Chief
Inspector BM Kutin, deputy chief engineer Yu Chirkunov, Deputy. Production
Director O. Golubev.
The first of the factory
test pilots flew the MiG-29UB VA Herodinov.
Production of the
MiG-29UB at the plant continues. Together
with the Design Bureau named after AI Mikoyan design solutions
developed to increase the amount of fuel on board the aircraft,
modernization of equipment to further enhance the performance
characteristics of the MiG-29 and MiG-29UB by expanding the
information field of the cabin, increasing the range of missiles and
upgrade class "air-to-air" and "air-surface". Works
are planned for installation on the MiG-29UB-board radar system and
the transformation of military training aircraft in the double shock
of combat MiG-29UBT. The
first phase of the work done in this area in 1998-1999, the
MiG-29UB.
Factory has released
several hundred MiG-29UB, which are set for both domestic Air Force
and for export.
In recent years, many
countries in terms of defense cutbacks and rising costs of new
weapons attach great importance to the modernization of military
aircraft. This fully
applies to the fighter MiG-21, most of which are constructed of six
thousand, and is now at the Air Force a number of foreign countries. A
third of them - this is the last modification planes MiG-21bis. Aircraft
performance characteristics of the machine is only partially concede
to the requirements of a modern light fighter. MiG-21
has a low radar signature.
A large number of
aircraft has not developed its flight and technical resource. But
the MiG-21bis is the RRA, which show only airborne targets in free
space and missiles, "air-to" short-range with a limited range of
angles bearing during start-up. They
identified the main line of work for the modernization of MiG-21bis
- installation of new avionics and modern weapons while preserving
the performance of the modernized model. In
1990-1993, Design Bureau named after AI Mikoyan Engineering prepared
a note which formulated the concept for the modernization of
MiG-21bis, based on the following objectives:
- Preservation of the
basic flight characteristics of aircraft;
- The transformation of
the plane of the second generation on the composition of the
equipment in the fourth-generation fighter;
- Increase the combat
effectiveness of the MiG-21bis in five or more times through the use
of new types of missiles, "air-to-air", which would put him in a
number of modern fighter aircraft F -16 A , F -15 A ,
Mirage-2000;
- The extension of
service life to 4,000 flight hours, and 40 years of operation.
The main participants of
the modernization of MiG-21bis were named OKB Mikoyan, Inc. "Fazotron",
Nizhny Novgorod plant "Sokol", with the support of the Civil
GosNIIAS "Rosoboronexport". The
upgraded MiG-21bis was designated MiG-21-93. The
upgrading of the aircraft from Yakovlev Design Bureau. Mikoyan
was headed by AA Manucharov.
In the years 1993-1995
at the plant in conjunction with Design Bureau named after AI
Mikoyan design documentation, and built two prototypes, which worked
out and checked the main technical solutions, have implemented a
real missile launch. The
first flight of the MiG-21-93 made May 25, 1995 in Nizhny Novgorod
airport. The plane was
piloted by test pilot named OKB Mikoyan, Vladimir Gorbunov.
In 1996 a contract was
signed with the Government of India to upgrade 125 MiG-21bis. In
1996-1998, the factory finished the two cars the Indian Air Force,
which was sent to flight testing with the test for all modes of
combat and the actual use of weapons at the site. In
late 2000, after the tests were sent to India, an aircraft factory
Indian corporation HAL . The
company started to send to India, parts and equipment to enhance
other machines, there passed before design and technological
documentation.
Work on the
modernization of MiG-21bis was carried out as part of integrated
teams of designers, technologists and leading specialists of the
plant. In this great
contribution designers YA Sulimov, V. Pashkevich, VV Vachug, Kozlov,
VV Starukhin, AN Panyshev, DA Morozov, E. A. Mikhailov, IV Smirnov,
LN Navolotsky, NI Sorokin, C. T. Tsvetkov, GA Heifetz, F. Blinov, VA
Karsakov, EI Turusov, GM Naugolnykh, VN Dryanitsyn and others
technologists VN Knyazyuk, P. Korolev, AF Gusev, V. Belov, S. Sidnev,
A. C . Ankundinov, EA Chugirov and others, assembly plant workers,
VF Tsvetkov, VV cuirassiers, AN Novikov, T. Khvorova, MA Ivanov, A.
Makarov, N. Belov, AE Chelyshev and others, workers FOX VS Shuser,
V. Mikhalev, V. Demchenko, VV Vladykin Vasyankin G., A. Boiko, A.
Khudyakov, EP Stepanov, M. Tsvetkov, S. Pankov, VI Sukaylo; test
pilots AG Konovalov, S. Kara, VP Roslyakov , AF Earth and others,
heads of the plant V. grinding, GN Gundyrev, W. X . Pankov,
V. Drobyshevsky, P. Korolev, VF saddle, J. A. Saveliev, VV Lisenkov,
ME Shibaev, and others.
Since 1991, due to the
sharp decline in orders of military equipment by the Ministry of
Defence, the plant started to form and implement the conversion
program. During this
time, taken a significant step in the development of civil aircraft
in Nizhny Novgorod. Development
of military technology has allowed the plant to learn the processes
and production, which can be used in the construction of civil
aircraft.
In the early 90s the
plant's management, given the specialization of the production
process in the production of military aircraft of medium dimension,
and within this dimension are designed and built manufacturing
plants of the plant, developed the concept of developing civilian
cars of the same dimension. By
exploring the projects have taken of aircraft and vehicles with
capacity from four to thirty passengers and with a wingspan and
length of the hull up to 25x25 m. On this principle, have picked up
two sets and four "North", four-seater - "Dolphin" and "Accord", a
six boat Hydrofoil "Falcon"; eight-- "Gzhel", "Dingo", amphibious
boat on a dynamic air-mite "Volga-2". Considered
the construction of aircraft: chetyrnadtsatimestnogo "Falcon" and
tridtsatimestnogo "Duet."
In 1991, a goal on the
recommendation of the Ministry of Aviation Industry began a
collaboration with Italian company "Evrospeys" but co-production
four-seater light aircraft F -15 F "Dolphin",
which was built in Italy in one instance, passed flight tests and
was awarded type certification Italian Registry. The
firm "Evrospeys" acquired the rights to the certificate of the
aircraft and offered cooperation in its production to our factory in
a joint Russian-Italian venture. It
was assumed that the plant will produce airframe systems, and
installation of the engine, avionics, interior trim, painting the
aircraft and flight tests - to hold firm "Evrospeys" in Italy, there
is supposed to confirm the type certificate for the plane. Design
documentation, except for some drawings, was missing, the Italian
partners were asked to replace the propeller, avionics upgrade,
develop design and retractable landing gear, as a consequence - the
complete set of design documentation for the upgraded aircraft. In
addition, it was necessary to test defensive units, designed and
newly manufactured from materials produced in Russia.
In 1993, the plant
signed two contracts to perform design work and construction of
party planes.In August 1994, built the first aircraft installation
of the systems worked. Build
on the results of refined design documentation, and was translated
into English by passing it to the customer. The
aircraft was sent to Austria in the town of Wiener Ney pggadt the
firm "SPLA" for ground and flight tests with the firm "Evrospeys." Develop
a set of design documentation for "Dolphin" was conducted by the
Design Bureau of the plant, the lead designer of the aircraft was AF
Timonin.EDO designers needed to examine the requirements of the
American rules for the design of light aircraft FAR -23
(Russian rules AP-23, while absent) to develop and design all over
again. Could facilitate
the design of aircraft to 78 pounds and get on the flight testing of
a good growth rate.
The work on the plane
"Dolphin" actively participated designers AF Timonin, V. Nikolski,
S. Kokurin, BS Klyuyev, VV Radionychev, N. Kandybin, SI Timofeev, A.
Kheifets, AV Medvedev, I. Smirnov, L. Smith, V. Nikonov, EV Ukhanov
BV Kulaga, VV Vachug, VA Karsakov, GM Naugolnykh, EE Tsyplenkov, GM
Shalaev, and others; technologists E. Korovin, RN Plyukhin, A.
Danilov, M. Orlov , P. Korolev, Korolev Yu and others from the
production of VG Udovikov, VI Purshev, AI Illarionov, N. Zelentsov,
MA Tsyganov, A. AND . Shirshov Vladimir cuirassiers, AA Makarov, A.
Bolshakov, AA Efremov, AI Losev, Yu K. Tamoykin and others, heads of
the plant V. grinding, T . Gundyrev N., V. X . Pankov,
VF saddle, V. Chirkunov and others. When
constructing the airplane a lot of attention was paid to the quality
of parts manufacturing, assembly and airframe assemblies in general. For
this line of work meet the Chief Inspector of the plant office,
headed by ME Shibayev.
The aircraft "Dolphin"
was successfully demonstrated at the Air Show in Germany, Italy,
France, the United States. Was
made thirty gliders, but in mass production, he did not go because
of financial problems, an Italian partner.
One of the stages of
development of civil aircraft at the factory was cooperation with a
team of EMR them. Myasishchev,
led by Chief Designer VK Novikov. EDO
is currently developing in the eight-passenger convertible
general-purpose aircraft M-101T "Gzhel". Chief
designer of the aircraft was assigned ES Charsky.
Mastering "Gzhel" at the
plant began in 1992 a goal. The
design of the aircraft used traditional materials and techniques of
aluminum assembly - riveting and bolting. By
the aerodynamic surfaces of the airframe to meet high requirements
for quality, which created some difficulties in production, so they
had to rivet sheet-plating.
Originally "Gzhel" was
designed by a piston engine, "Lycoming" and had leaky cabin. Already
in the process of transfer to the plant design documentation made
the cabin sealed and installed turboprop engine Czech-made M -601 F . In
the first set of aircraft deployed instrumentation and systems in
Russia. Later in the
avionics suite of instruments introduced "Bendix King" and
grozootmetchik " WX -600
".
Designers EDO factory in
conjunction with specialists from EMR them. Myasishchev
improved machine design and its systems. Testing
of installation and the aircraft was carried out by joint teams of
the complex designers, engineers and producers. In
1994-2000 built an experimental batch of four and installation - of
the seven aircraft, a glider - a static test. We
launch into production and development "Gzhel" at the factory have
great contribution designers DN Morozov, SM Kokurin, Kozlov, B. B.
Vachug, VV Starukhin, AN Panyshev, GA Golovanov, AV Aksenov, IP
Kozlov, VD pots, C. Kiselev,
VI Muzhzhukhin, GV Legurov, N. Taranenko, GM Naugolnykh, BS Klyuyev,
VN Dryanitsyn, AI Kulikov, FI Blinov, I. Smirnov, A. Dudin
and others technologists P. Korolev, E. Korovin, RN Plyukhin, P.
Korolev, VP Knyazyuk and others industrials AI Illarionov, B. I.
Purshev, NA Shchukin, AI Ushakov, O. Shepherds, VG Ugarov, P.
Lepihov, VF saddle, B. AI
Mikhalev and others leaders VM grinding, GN Gundyrev, W. X .Pankov,
V. Drobyshevsky, V. Chirkunov, ME Shibaev, VN Kuznetsov, AV
Klimkovich and others.
March 31, 1995 from the
airfield of the Nizhny Novgorod aircraft building plant first flew
on the M-101T "Gzhel", piloted by test pilot Yakovlev Design Bureau. VM
Myasisheva VV Vasenkovym. The
aircraft was designed in accordance with the requirements of markets
in different regions and countries. The
versatility of the new machine, as shown by market research, give it
a wide potential sales for many lay down, as for civil aviation, and
for law enforcement, especially in "third world". The
project is an aircraft "Gzhel" entered into the approved program of
the President of Civil Aviation until 2010. At
present stage is completed factory tests "Gzhel" and carried out the
certification flight tests, which should end in 2002
In 1992 he began a
collaboration with the plant NPP "Aerorik" on the program to create
an airplane, "Dingo". In
March of that year came the decision of the Government of Russian
Federation ¹ 280-P to create an aircraft with landing gear ,
air penny "Dingo". SPE "Aerorik,"led
by VP Morozov, was formed in 1990. It
consists of experienced professionals on CDB SEC them. REAlekseyev
and plant "Sokol".
In early 1992 a contract
was signed with the plant "Sokol" of the development of design
documentation and production preparation for the construction of
three prototypes, "Dingo".Since then, the OKB plant became a full
partner and co-author of the major design decisions embodied in this
car. Some of the aircraft
did not have analogues, and their development was the first time. The
Design Bureau of the plant developed and launched into production
drawings for the aircraft, performed calculations for strength. Great
contribution to the development of drawings made by J. K Tamonov, OT
Chugunov, GA Golovanov, VD pots, C. M.
Kokurin, GM Naugolnykh, AI Kulikov, AV Voinov, VN Dryanitsyn, LN
Navolotsky, GA Heifetz, R. Davydov, PD acne, V. Nikonov, and others. In
1994-1996 Scoring draw at the factory built three airframes "Dingo",
one - to the static tests, based on the second built a flying
prototype aircraft. Continuation
of the program was halted because of financial difficulties at NPP "Aerorik."
Also in 1992 the factory
has received a proposal from an NGO to SPK CDB them.REAlekseyev to
build a corps amphibious boat "Volga-2", designed in 1986 under the
leadership of REAlekseyev. Set
of design documentation for the system launch was absent, as the
boat was built in a single copy, and create documentation on a
contractual basis proposed bureau of the plant. Development
of the documentation held by the performance specifications for the
CDB SEC with experts CDB under the leadership of ekranoplanes by
Vladimir Sokolov.
The designers of OKB
developed a documentation management, air-cushion device, the
annular nozzle, cockpit equipment, hoods, engine installation (and
subsequently to replace the rotary-piston engines on the ZMZ-405),
elektroradiooborudovanie, dashboard, etc. The documentation for the
system developed simultaneously with the launch of the drawings in
housing production. A
large amount of design development engineers met Vladimir
Radionychev, G. Knyazev, GM Naugolnykh, SM Kokurin, Charles A.
Sadykov,
B. Kozlov,
AV Voinov, and others.
The boat can be used to
carry passengers, cargo, and as a rescue and care. From
1994 to 2000, the plant was built ten buildings, seven of them used
to build boats that are sold into service in Montenegro, Kazakhstan,
China and Russia.
In 1993, of engineering
firm "TransAl-AKC" under the direction of B. Latyshenko developed a
conceptual design of marine pleasure boats TA-10 "Falcon", who
offered to produce in our factory. In
1994, the EDO factory has developed and launched the design
documentation for building, interior systems and boats. Documentation
developed: on the case - the designers S. Kiselev, VV Radionychev,
SM Kokurin, C. I.
Timofeev, and BN Shmonin, BS Klyuev and others on the system - N.
Taranenko, V. Kozlov, AV Aksenov, IV Smirnov, R. Davydov , AV
Lonschakov, EI Turusov, VV Starukhin, A. Kovalev, and others.
Assembly and finishing
boats made by experts one of the shops of the plant under the
supervision of AI Illarionov.
In August 1995, was
assembled and launched the first boat "Falcon", who was running
tests and received a certificate of River Register. By
2001, customers have built and sold seven boats with different
variants of the cockpit, hardware and finishes. Manufacture
of boats at the plant continues.
In 1996 the plant began
operation in conjunction with the Yakovlev Design Bureau. Yakovlev,
led by Chief Designer A. Dondukov, to create the training set of UGC
UC-130, consisting of initial training aircraft Yak-152 training
aircraft Yak-130 and computer classes for training pilots and
technicians the Air Force. Chief
Designer of the Yak-130 complex was named NN Dolzhenkov.
To implement this
program, Yakovlev Design Bureau. Yakovlev
in 1992, designed and built with the help of Smolensk and Novgorod
aircraft factories Yak-130D. Demonstrator
aircraft passed the stage of flight tests with the participation of
specialists and the Russian Air Force Italian firm "AERMAKKI." In
1998, Yakovlev Design Bureau in cooperation with our plant has
developed and launched a set of design documents for a training
version of the Yak-130. Our
designers have developed a documentation on an airframe (excluding
lamp and tail) and aircraft systems. On
the set of avionics, weapons, light, tail and part of the
documentation of aircraft systems developed by Yakovlev Design
Bureau. A. Yakovlev.
In accordance with the
changing requirements of the requisitioning control the Defense
Ministry was asked to create a combat trainer Yak-130.01 (principal
construct KF Popovich) capable with the appropriate equipment to
perform tasks multipurpose tactical aircraft impact both ground-and
ship-based. A feature of
this machine is equipped with its remote control system that allows
to change the stability and controllability characteristics
depending on the type of simulated aircraft and acting as the active
system of flight safety. Modern
airborne pa dioelektronnoe
equipment, equipment cabin with three multifunction color indicator,
changing the system on-board aircraft control do meet the most
stringent requirements. Refinement
and development of design documentation again conducted jointly by
the designers of OKB im. Yakovlev,
led by President and
Demchenko EDO factory in 2000-2001. Completion
of construction and the start of flight testing of the first copies
of educational and Yak-130 combat plan in 2003